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Your brite tank holding load is another calculation that can help determine the best-sized brewery chiller for your operation. In that case, this calculation works out like this:Ģ11,748.6 total BTU / 1 hours = 211,748.6 BTU/HR required for wort heat exchanger Brite tank holding load
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Let’s assume your recovery time is 1 hour. This formula takes your beer volume in total pounds, multiplies it by the temperature difference, and divides it by the hours of recovery time between batches. Next, calculate the BTU/HR required for your wort heat exchanger.
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In our example, the formula works out as follows:Ĩ4,000 / 70 hours = 1,200 BTU/HR required for active fermentation Wort heat exchanger secondary heat load It also estimates 280 BTU per 15 bricks and 70 hours of heat gain from yeast, even if the fermentation period is longer. This formula often multiplies total BBLs by a factor of 15 bricks. = 5,164.6 total poundsĥ,164.6 total pounds x 41 temperature difference = 211,748.6 total BTUĢ11,748.6 total BTU / 18 hours = 11,763.81 BTU/HR required for pull-down process Active fermentation heat loadĪnother way to determine the right brewery chiller size is to calculate the total BTU/HRs required for active fermentation. Keeping with the previous example, if the temperature differential is 75☏ – 34☏ = 41☏, and your pull-down is 18 hours, your calculations would look like this:Ħ20 total gallons x 8.33 lbs. To do this, multiply your beer volume in gallons by 8.33 pounds to get the total pounds, multiply total pounds by the temperature differential, and divide by the hours of your pull down. The next calculation in determining the right-sized brewery chiller is to evaluate the BTU/HR required for your brewery’s pull-down process. With 31 gallons in one BBL, multiplying 20 BBLs x 31 reveals your total volume in gallons:Ģ0 BBL x 31 gallons/BBL = 620 total gallons Pull-down/crashing loads For instance, if you can produce 20 beer barrels at a time, you would have a 20 BBL system. This information is critical because it helps ensure your chiller can keep up with the production volume at your facility.
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Beer volume (BBL)Ĭalculating the size of your ideal brewery chiller starts with knowing the number of barrels (BBL) your brewery can produce at one time. Read more on these six calculations to determine the right-sized brewery chiller for your operation below.